There is an optimum time to change your cone liners. Too soon and you don’t get the value for the cost of the liner, too late and you suffer from significant production losses.
Topics: Downtime, crusher spare parts, gravel crushing and screening costs, crusher profitability, maintenance, Cone crusher, Constant Liner Performance, Crusher Wear Parts, Cone Liners, Maximize Production with Sandvik Cones and CLP, manganese
What is the biggest idea you can apply and see added profits for little to no cost?
The answer is pretty un dramatic... an adequate production record keeping system. That's right; an adequate production record keeping system is the foundation of all your attempts to become more productive and for a number of reasons.
First and foremost, you cannot even know if you are making a difference unless you have accurate records to see if what you are doing is making a difference.
The purchase price of crushing equipment or consumables such as screen media vary at least 50% in terms of purchase price. Scan the market and you will find 300 Horsepower Cone Plants range from $300,000 to $600,000. Screen cloth for a carry deck ranges from $1,000 to $7,000. The list of comparisons goes on and on to every nut, bolt, roller and component of a crushing operation.
If purchase price was the determining factor in profitability, why does a difference in price exist? Wouldn’t the operations that spent the least amount of money on equipment, parts and service own the market? One look around tells you that this isn’t the case. If you dig deeper, it’s the operators who understand the two drivers of crushing profitability that are the most successful. Those drivers are:
ELRUS Aggregate Systems Announces Western U.S. Expansion. Set to hire up to 100 employees over the coming months.
Whether your crushing spread is the integral link for a mining operation, producing road gravel for the local municipality, or making plant mix for a highways project, extended downtime due to a lack of parts inventory is a profit killer!
At a recent training seminar at the ELRUS branch in Leduc, AB, participants were asked to list their single biggest challenge or problem in regard to their conveyors.
Many operators have a conflicted relationship with screen boxes.
Let me clarify: most operations would love to see more screening capacity and uptime from their screen box, but are loath to spend time working on and inside of one.
The winter freeze hit Western Canada at the end of October – a month earlier than the previous two years. This means that your gear has been subjected to an additional month of wear and tear while operating at the extremes of winter.
Despite their shortcomings, the haul trucks keep rolling.
But more and more, we are seeing the dollar savvy operator switching from trucks to using conveyors and stackers for stockpiling their aggregate material.