Behind the Build: How ELRUS Custom Equipment Solves Unique Crushing Challenges

When it comes to crushing and screening, one size rarely fits all.

From fluctuating material types to ever-changing site conditions, aggregate producers across North America face a broad range of challenges that off-the-shelf equipment simply can’t always solve. That’s where ELRUS comes in. With over 50 years of experience building rugged, high-performance aggregate equipment, we know that the difference between good and great often lies in customization.

Why Custom Crushing Equipment Matters

Aggregate sites are as diverse as the materials they process. Whether you’re crushing granite in a mountain pass or producing sand and gravel on a compact site near a city, standard equipment layouts can sometimes fall short of your production goals.

Here are just a few challenges we regularly hear from customers:

  • Limited space: Some sites demand a smaller footprint without compromising output.

  • Unique material characteristics: Abrasive rock, clay-heavy deposits, or oversized feed require purpose-built solutions.

  • Portability needs: Mobile operations or frequently relocated plants demand flexible, transport-friendly designs.

  • Integration with existing systems: Upgrading or expanding requires precise compatibility.

When your operation has these kinds of demands, ELRUS steps up with engineered solutions that are tailored to your success.

Our Approach to Custom Equipment Design

Customization at ELRUS isn’t just a bolt-on; it’s built in from the ground up. Our process begins with understanding your site, your materials, and your operational objectives.

  1. Consultation and Assessment
    We collaborate closely with you to assess the unique characteristics of your operation, from material hardness to flow logistics and regulatory constraints.

  2. In-House Engineering
    Our experienced engineering team transforms challenges into opportunities using advanced design tools such as Sandvik Plant Designer and CAD modelling. Whether modifying existing equipment or designing entirely new solutions, we ensure structural integrity and optimal performance.

  3. Hands-On Fabrication and Assembly
    With fully-equipped fabrication bays and expert welders, ELRUS brings every design to life with the quality and precision we’re known for. Every build is rigorously tested and quality-checked before it leaves our facility.

  4. Long-Term Support
    From startup assistance to parts and service years down the line, we back every custom piece of equipment with ELRUS’s unmatched support network.

Real-World Custom Builds in Action

We’ve delivered hundreds of custom solutions over the years. Here are just a few examples that highlight our capabilities:

  • The Twin Screen Plant: A 28-foot behemoth built for high-volume screening with multiple decks and custom discharge conveyors to match the customer’s spec.

  • Jaw on a Modified Chassis: Designed to integrate with existing site infrastructure while maximizing mobility and ease of maintenance.

  • Refurbished Classics: A 1984 M-0565 with a 30″ mini feeder, still running strong today after being upgraded for modern use.

  • Flipped Chassis Concept: A creative reorientation to solve space and flow issues in a compact footprint.

The Benefits of Going Custom with ELRUS

  • Improved Throughput: Equipment built for your exact needs delivers better performance and higher yield.

  • Lower Downtime: Proper fit and layout mean fewer bottlenecks and easier maintenance access.

  • Greater ROI: Custom solutions often pay off faster thanks to improved efficiency and reduced operating costs.

  • Built for the Long Haul: ELRUS equipment is known for durability, and custom builds are no exception.

Final Thoughts: Let’s Build Something That Works for You

At ELRUS, we’re not just building equipment, we’re building partnerships. When you come to us with a challenge, our job is to find a solution that not only works but performs above expectations.

If you’re facing production hurdles or have a unique site that standard equipment just can’t handle, talk to us. Let’s build something that’s made to work, specifically for you.